Our Process

Combine cement, lime, sand, water, and aluminum powder in precise proportions to create a slurry. The aluminum powder acts as an expansion agent, causing the mixture to rise and form air bubbles. This process creates a lightweight, porous structure essential for the AAC block's properties.

Pour the prepared slurry into molds, shaping the mixture into blocks. As the slurry sets, it expands and forms a solid yet lightweight mass. The molds define the dimensions and shape of the blocks, ensuring consistency in size and quality across the production batch.

After the slurry has partially set and firmed up, remove it from the molds and cut it into individual blocks. Wire-cutting machines slice the large mass into precisely measured blocks. This step ensures each block meets the required dimensions and is ready for the curing process.

Place the cut blocks in an autoclave, where they are subjected to high-pressure steam at elevated temperatures. This curing process solidifies and strengthens the blocks, enhancing their durability and structural integrity. The high-pressure steam ensures that the blocks achieve their final strength and insulating properties.